LN-25™PRO WIRE FEEDER,/&April, 2011For use with machines having Code Numbers: ,+
"',-%%-"(' %'S)+(2. Remove the cylinder cap. Inspect the cylinder valvesand regulator for damaged thre
ElECTriCal DiaGramsG-22lN-25™ prOsChEmaTiC- lN-25 prO CONTrOl pC BOarD - CODEs 11620, 11621, 11716, 11717, 11746, 11747 (G4783-1) pG 4G-22NOTE: This
ElECTriCal DiaGramsG-23lN-25™ prOsChEmaTiC- lN-25 prO CONTrOl pC BOarD - CODEs 11620, 11621, 11716, 11717, 11746, 11747 (G4783-1) pG 5G-23NOTE: This
ElECTriCal DiaGramsG-24lN-25™ prOsChEmaTiC - mOTOr FilTEr pC BOarD - CODE 11746, 11747 (s27505-1)G-24NOTE: This diagram is for reference only. It ma
ElECTriCal DiaGramsG-25lN-25™ prOsChEmaTiC - K2330 TimEr KiT pC BOarD - all CODEs (m21341-1)G-25NOTE: This diagram is for reference only. It may not
"',-%%-"(' %'S)+(Tools required: • 1/4" hex key wrench.1. Turn power off at the welding power source.2.
"',-%%-"(' %'S)+(THUMBSCREWGUN)+,,.++&#.,-&'-%-+",!($64A><??R-HEAG;8
"',-%%-"(' %'S)+(+(,,-!+,-.),)BJ8E,BHE68FJ<G;(HGCHG-8E@<A4?F?J4LF!BG,88<:HE8
"',-%%-"(' %'S)+(/)BJ8E,BHE68J<G;-J<FG&4G8BAA86GBEF4A7+8@BG8%B64?,J<G6;,88<:HE8
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()+-"(' %'S)+(R%-+" ,!($ ' $"%%.A?8FF HF<A: (% 984GHE8J;8A9887<A:J<G;:
()+-"(' %'S)+("'"-"('(0%"' -+&,0,• Wire Feed SpeedRConstant Current/R
()+-"(' %'S)+(,+('-('-+(%, ,88<:HE8'%( /(%-&-+The analog voltmeter shows t
()+-"(' %'S)+(5010015020025030035040045050055060065070050 100 150 200 250 300 350 400 450 500 550650 7003531292725232119171
%'S)+(,-2< <(+' "'CBJ8E878DH<C@8AG1.a. Turn the engine off before troubleshooting and maintenancework unless
()+-"(' %'S)+(-%//0"+,),--"' 10913115317519797117136156175881051231401588095111127143
()+-"(' %'S)+((',-'-.++'-/, (',-'-/(%- 0"+0%"' Most semiautomatic w
()+-"(' %'S)+()"' .'-+" +(''-(+(See Figure B.1)0(+$,',%(See Figur
()+-"(' %'S)+("'-+'%('-+(%,1 2 Step Trigger Interlock Switch2 CV / CC Switch3 Pressure Adjustmen
()+-"(' %'S)+("'-+'%('-+(%,,+")-"('(See Figure B.4),-) -+" + &qu
()+-"(' %'S)+(()-"('%)+%(0.+'$')(,-%(0-"&+$"- $The preflow, Bu
()+-"(' %'S)+(++('-+(%," .+1 Gas Purge Pushbutton2 Flow Meter Ball4 Shielding Gas Inlet3 Flow M
()+-"(' %'S)+( ,).+ ).,!.--('The gas solenoid valve will energize but neither thepower source output no
'(-, %'S)+(Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t
-%(('-'-,,,(+",,-"(' %'S)+(668FFBE<8F
,-2<< <<%'S)+(.&,' ,,64A5874A:8EBHF5.a. Welding may produce fumes and gaseshazardous to health. Avoid
,,(+", %'S)+(0"+-2)Steel Wires:Cored Wires:Aluminum Wires:%-+(,"3.023-.030 (0.6-0.8mm).035 (0.9mm).045 (1
,,(+", %'S)+(K2596-1K2596-2K1796-xxK2593-xxK1803-1K1840-xxK1842-xxK484K2330-2Aluminum CasePlastic CaseAWG 1/0 Co-Axial Power
,,(+", %'S)+(K910-1K910-2K1500-1K1500-2K1500-3Ground ClampGround ClampGun Receiver Bushing (for gunswith K466-1 Lincoln gun c
,,(+", %'S)+(K1500-4K1500-5K489-7 *K435K468K590-6K586-1Gun Receiver Bushing (for gunwith K466-3 Lincoln gun connec-tors; comp
,,(+", %'S)+("',-%%-"(' ( -! $ 0-+((%"' $"-%-+",!($64A>&l
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&"'-'' %'S)+(0<E8887,C887/4?<74G<BA(See Figure D.1)Calibration of the LN-25™ PRO may be
5522114433&"'-'' %'S)+(1. FRONT PANEL ASSEMBLY2. CONTROL BOX ASSEMBLY3. SPINDLE & MAST ASSEMBLY4. WIRE
-%(('-'-,-!(+2(()+-"(',-"(' %'S)+(-;8BELB9(C8E4G<BA
%'S)+(,-2<<< <<<(+%-+"%%2CBJ8E878DH<C@8AG8.a. Turn off input power using the disconnectswitch at the fu
-!(+2(()+-"(' %'S)+( '+%,+")-"('Several models of the LN-25™ PRO are offered to bestmeet the
-!(+2(()+-"(' %'S)+(NOTE: Unshaded areas of Block LogicDiagram are the subject of discussion"').-)(0+The DC
-!(+2(()+-"(' %'S)+(NOTE: Unshaded areas of Block LogicDiagram are the subject of discussion$ ' (&apos
-!(+2(()+-"(' %'S)+(" "-%",)%2(+6BAGEB?645?8@B78?FBA?LWhen the wire feeder is not we
'(-, %'S)+(Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to
-%(('-'-,-+(.%,!((-"' +)"+ %'S)+(-EBH5?8F;BBG<A:4A7+8C4<E
-+(.%,!((-"' +)"+ %'S)+(This Troubleshooting Guide is provided tohelp you locate and repair possible machine
-+(.%,!((-"' +)"+ %'S)+(Sometimes machine failures appear to be due to PCboard failures. These problems
The wire feeder powers up butthere is no welder output when thegun trigger is pulled. The shieldinggas flows and the drive rolls turn.(Across th
(.-).-)+(%&,Observe Safety Guidelines detailed in the beginning of this manual.)+(%&,,2&)-(&,)(,,"%+,(&",
,-2<I <I%'S)+()+N.-"(',,Y+-NPour votre propre protection lire et observer toutes les instructionset les précautio
(.-).-)+(%&,Observe Safety Guidelines detailed in the beginning of this manual.)+(%&,,2&)-(&,)(,,"%+,(&",
,,!"%"' ",,.,Observe Safety Guidelines detailed in the beginning of this manual.)+(%&,,2&)-(&,)(,,"%
'(-, %'S)+(Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
" .+V,+&(/%,+&(/%)+(.+(CONTINUED))+(.+1. Remove the input power from the LN25 PROunit.2. Using the 1/4-
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
GAS SOLENOIDCONTROL BOXCONTROL BOX COVER" .+V ,,(%'(" ,,(%'("-,-(CONTINUED))+(.+1. Perform the Case R
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
CONTACTORCONTROL BOX" .+V('--(+('--(+-,-(CONTINUED))+(.+1. Perform the Case Removal Procedure.2. Remove the 5 #
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
" "&,-+-%(('-'-,(+%%,-"(',%'S)+(Page,498GL
CASECONTROL BOX ASSEMBLY" .+V('-+(%(1,,&%2+"/&(-(+'-!$-,-(CONTINUED))+(.+1. Perform
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
CASECONTROL BOX ASSEMBLY" .+V('-+(%(1,,&%2&(-(+(/+%(-,-(CONTINUED))+(.+1. Perform the Case Removal Procedu
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
CONTROL BOX" .+V('-+(%(1('--(++&(/%'+)%&'-)+(.+(CONTINUED)+&(/%)+(.+1. Per
MOUNTING BLOCKBUSS BAR" .+V.,,+'&(.'-"' %($('--(++&(/%'+)%&'-)+
'(-, %'S)+(Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
FRONT PANEL" .+V+('-)'%+('-)'%+&(/%'+)%&'-)+(.+(CONTINUED)+&(/%)+(
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
-%(('-'-,"',-%%-"(',-"(' %'S)+("AFG4??4G<BA
Gas SolenoidGas SolenoidGas HoseGas HoseBuss BarBuss Bar" .+V.,,+' ,!(,+&(/%0"++"/&(-(+'
CONTROL BOXWIRE DRIVE PANELDRIVE GEAR COVER" .+V0"++"/)'%+&(/%0"++"/&(-(+' +
'(-, %'S)+(Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
CONTROL BOX COVERCONTROL BOXCONTROL BOARD" .+V('-+(%)(+%(-"(')Z(++&(/%'+)%&'-
Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result
LOCK NUTGAS SOLENOIDGAS HOSECONTROL BOXCONTROL BOX COVER" .+V,(%'("'.-'!(, ,,(%'("+&(/%
-+(.%,!((-"' +)"+ %'S)+(+-,--++)"++8G8FG4@46;<A8• If it is rejected under test for any rea
'(-, %'S)+(Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t
-%(('-'-," +&,-"(' %'S)+(?86GE<64?<4:E4@F
"',-%%-"(' %'S)+(-&)+-.++' ()+-"(' -40°F to 104°F (-40°C to 40°C),-(+ -40°F to
ElECTriCal DiaGramsG-2lN-25™ prOWiriNG DiaGram - lN-25 prO - CODEs 11387, 11388 (G5681)CONTROL P.C.BOARD-+BRIDGERECTIFIERACACPOLARITYLEDAP14622AT
ElECTriCal DiaGramsG-3lN-25™ prOWiriNG DiaGram - lN-25 prO - CODEs 11507, 11508 (G5681-1)CONTROL P.C.BOARD-+BRIDGERECTIFIERACACPOLARITYLEDAP14622
ElECTriCal DiaGramsG-4lN-25™ prOWiriNG DiaGram - lN-25 prO - CODEs 11620, 11621, 11716, 11717 (G5681-2)CONTROL P.C.BOARDWIRING DIAGRAM- LN-25 PRO
ElECTriCal DiaGramsG-5lN-25™ prOWiriNG DiaGram - lN-25 prO - CODEs 11746, 11747 (G5681-3)CONTROL P.C.BOARDWIRING DIAGRAM- LN-25 PRO ANALOGA.01G56
ElECTriCal DiaGramsG-6lN-25™ prOsChEmaTiC - lN-25 prO - COmplETE maChiNE CODEs 11387, 11388 - (G5683) pG1SOLIDEDGEG5683LN-25 PROMACHINE SCHEMATICNO
ElECTriCal DiaGramsG-7lN-25™ prOsChEmaTiC - lN-25 prO - COmplETE maChiNE CODEs 11387, 11388 - (G5683) pG2G5683LN-25 PROMACHINE SCHEMATICNONE-DO NOT
ElECTriCal DiaGramsG-8lN-25™ prOsChEmaTiC - lN-25 prO - COmplETE maChiNE CODEs 11507, 11508 - (G5683-1) pG1 G5683-1LN-25 PROMACHINE SCHEMATICNONEG5
ElECTriCal DiaGramsG-9lN-25™ prOsChEmaTiC - lN-25 prO - COmplETE maChiNE CODEs 11507, 11508 - (G5683-1) pG2SOLIDEDGEG5683-1LN-25 PROMACHINE SCHEMAT
ElECTriCal DiaGramsG-10lN-25™ prOsChEmaTiC - lN-25 prO - COmplETE maChiNE CODEs 11620, 11621, 11716, 11717 - (G5683-2) pG1G5683-2LN-25 PRO ANALOGMA
ElECTriCal DiaGramsG-11lN-25™ prOsChEmaTiC - lN-25 prO - COmplETE maChiNE CODEs 11620, 11621, 11716, 11717 - (G5683-2) pG2G5683-2LN-25 PRO ANALOGMA
"',-%%-"(' %'S)+(0%%,"3-45?8Located below are copper cable sizes rec-ommended for various c
ElECTriCal DiaGramsG-12lN-25™ prOsChEmaTiC - lN-25 prO - COmplETE maChiNE CODEs 11746, 11747 - (G5683-3) pG1G5683-3LN-25 PRO ANALOGMACHINE SCHEMATI
ElECTriCal DiaGramsG-13lN-25™ prOsChEmaTiC - lN-25 prO - COmplETE maChiNE CODEs 11746, 11747 - (G5683-3) pG2G5683-3LN-25 PRO ANALOGMACHINE SCHEMATI
ElECTriCal DiaGramsG-14lN-25™ prOsChEmaTiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 11388, 11507, 11508 (G4745-1) pG 1G-14NOTE: This diagram is f
ElECTriCal DiaGramsG-15lN-25™ prOsChEmaTiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 11388, 11507, 11508 (G4745-1) pG 2G-15NOTE: This diagram is f
ElECTriCal DiaGramsG-16lN-25™ prOsChEmaTiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 11388, 11507, 11508 (G4745-1) pG 3G-16NOTE: This diagram is f
ElECTriCal DiaGramsG-17lN-25™ prOsChEmaTiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 11388, 11507, 11508 (G4745-1) pG 4G-17NOTE: This diagram is f
ElECTriCal DiaGramsG-18lN-25™ prOsChEmaTiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 11388, 11507, 11508 (G4745-1) pG 5G-18NOTE: This diagram is f
ElECTriCal DiaGramsG-19lN-25™ prOsChEmaTiC - lN-25 prO CONTrOl pC BOarD - CODEs 11620, 11621, 11716, 11717, 11746, 11747 (G4783-1) pG 1G-19NOTE: Thi
ElECTriCal DiaGramsG-20lN-25™ prOsChEmaTiC- lN-25 prO CONTrOl pC BOarD - CODEs 11620, 11621, 11716, 11717, 11746, 11747 (G4783-1) pG 2G-20NOTE: This
ElECTriCal DiaGramsG-21lN-25™ prOsChEmaTiC- lN-25 prO CONTrOl pC BOarD - CODEs 11620, 11621, 11716, 11717, 11746, 11747 (G4783-1) pG 3G-21NOTE: This
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